Tdmk2500, 2500kw, 40p, High Voltage Synchronous Motor for Mill, 150rpm, 6000V

Product Description

I. Product Overview

TDMK series of large AC three-phase synchronous motors for mining mills are the core driving equipment for mining, cement and other industries. This series of motors (including TDMK series brush synchronous motors and TMW series brushless synchronous motors) are widely used due to their large starting torque. It is primarily used to drive mechanical equipment with lower speeds and higher power, such as grate ball mills, rod mills, and coal mills.

Advanced Technology: Combines years of experience in manufacturing medium and large high-voltage AC motors with advanced domestic and international technology.
Voltage Level: 3kV ~ 11kV
Power Range: 400 - 15000kW
Frequency: 50/60Hz & Variable
Standard: IEC, GB, German Standard
Protection: IP00 to IP55
Cooling: IC01, IC37, IC81W

II. Advantageous Features

1
Reliable Motor Base: Made of Q235B high-quality steel plate welded. Finite element modeling ensures good rigidity, light weight, and stable structure with low vibration.
2
Premium Stator Design: 0.5mm low-loss silicon steel laminated with radial ventilation. Insulation is Class F mica tape with Vacuum Pressure Immersion (VPI) for long-term reliability.
3
Monitoring Systems: Integrated coil/bearing temperature sensors, vibration probes, and water leakage detection for real-time system monitoring.
4
Excitation System: Brushless excitation options with automatic excitation throwing and lost-step re-step technology ensure uninterrupted operation.

III. Raw Materials

  • Frame: Cast iron, high-quality steel
  • Stator: High-conductivity Copper
  • Rotor: Copper/Aluminum
  • Shaft: 45# Steel
  • Bearing: SKF or equivalent international brands

IV. Quality Control & Inspection

Part Inspection Item
Coil Raw material tests, winding process inspection, dimension checks
Iron Core Silicon steel material reports, lamination burrs, dimensional check
Frame Cold welding certificate, finish machining inspection
Rotor Core lamination, bar welding, dynamic balance correction
Shaft Raw material annealing check, finish machining check
Stator Core compactness, iron consumption check, winding insertion check

V. Professional Testing

Each motor undergoes rigorous testing before leaving the factory to ensure performance.

Routine Test Items Type Test Items
Insulation resistance to ground Full load current & power factor
Withstand voltage test Stator/Rotor winding loss
No-load current & power Mechanical & Iron loss
Locked rotor current/torque Temperature rise (Stator/Bearing)
Vibration & Noise levels Efficiency & Overload test

VI. Logistics & Warranty

📦
Packaging: Standard seaworthy export packaging using plywood or wooden fumigation cases. Paint thickness is maintained at 120 microns for corrosion resistance.
🛡️
Warranty: Standard 12 months after commissioning or 18 months after delivery, whichever comes first.

Frequently Asked Questions (FAQ)

What are the main applications for TDMK motors?
TDMK series motors are primarily designed for mining, cement, and similar industries to drive heavy mechanical equipment like ball mills, rod mills, and coal mills.
Can these motors be started directly at full voltage?
Yes, these motors are designed to be started either directly at full voltage or softly with reduced voltage, depending on the site requirements.
What is the difference between TDMK and TMW series?
TDMK series uses a brush and slip ring structure, while the TMW series is brushless, utilizing an AC exciter and rotating rectifier, making it better suited for harsh environments.
Do the motors meet international standards?
Absolutely. The motors comply with GB755, JB/T1473, and IEC standards, and are compatible with German standards for export and import replacement.
What cooling modes are available?
The standard cooling modes available include IC01, IC37, and IC81W, allowing for customization based on the installation environment.
What protection levels are supported?
We offer various protection degrees ranging from IP00, IP23, up to IP55, ensuring the motor is protected against dust and water as required.

Related Products